Non-Standard Automatic Assembly Line for Tap

Tap Assembly Line

The water inlet are composed of rod, plastic cover, rubber stopper, rubber holder, screw, nut, rivet ten parts assembled, factory manual assembly lines need more than 10 workers completed, and introduced Automatic Production Line is the tap assembly line, only by a machine operator to complete. The Automatic Assembly Line automatic Production Line to the factory bring high efficiency, increase production, reduce the bad products.

1. Machine Function:

Manually placed rod, total 9parts automatic feeding by vibrating bolws, manipulator automatic grasping,split turntable rotation,9 parts are assembled automatically,finger cylinder picking into the fixture, one after another at the same time assembly, servo module rotation, stepping motor tighten cap, air screw driver automatic locking screw, fiber optic sensing,feeding when with material, stopping when no material, the finished products automatic discharge conveying belt.
Capacity: 500-600pcs / hour.
Number of operators:1-2persons
Advantages: saving labor,increase production capacity, reduce bad products.

2. Machine Parameters:

Mechanical dimension:	3300*3100*1200mm
Maximum capacity:	600pcs/H
Power supply:	220V/50Hz
Air pressure:	0.6-0.8MPa
Power:	4000W-5000W
Weight:	2500KGS
Control mode:	Automatic touch screen
Brand for Pneumatic components:	AirTAC/SMC
Brand for Slide:	HIWIN
Servo:	MITSUBISHI
PLC:	MITSUBISHI
Sensor:	OMRON/SICK
Module steel:	SKD11/S136/S45C/SUS304/6061
Main functions:	Automatic assembly tap
Application:	Automatic assemblying machine

3. Machine Features:
1) Electric control adopts Japanese MITSUBISHI PLC, man-machine interface adopts imported color touch screen;
2) Cylinder adopts Taiwan original;
3) Automatic detection: optical fiber sensor, with material start, without material stop;
4) Automatic counting, output setting;
5 Intuitive interface, easy to operate, safely;
6) Abnormal automatic alarm shutdown, and display the abnormal information.

4. Steps of building full automatic line:
1, The product is immature, there is no stable ready-made process, product life cycle, product annual output
2, If there is automatic line, Automatic Machine or the same type of production line for reference.
3, Whether all products can automatic feeding, product structure is suitable for automatic assembly, automatic assembly to change the feeding material, modified materials instead of packaging, part of product structure, product assembly a chamfer there, add to the appropriate.
4, Some testing instruments may be manual, be instead of automatic operation.
5, If the production line site has no limit, determine the length of the production line width.
6. The layout structure of the production line is determined as follows: straight line without load type, straight line horizontal carrier backflow type, straight line download with reflux type, multiple turntable direct connection, turntable plum blossom type, right angle type, U form.
7, The production line standard accessories brand determination.
8, Production line vulnerability and spare parts determination.
9, The production line acceptance standards identified.
10, Both sides of the program audit
11, Price determination, contract with the determination of the two sides to determine the follow-up, single order production delivery.

Automated Machine Application Industry
1	Sanitary
2	Watt-hour metre
3	Auto class
4	Communication electronics
5	Plastic toys
6	Motor class
7	Computer related
8	Dissipate heat sink
9	Switch socket
10	Home appliance furniture

5. About us:

Dongguan Rener Automation Technology Co., Ltd. is a high-tech enterprise engaged in R & D, industrial non-standard machinery and equipment production, sales and service automation.Our products are widely used in automatic production of standard fasteners, hardware accessories, auto parts, electronic parts, electrical appliances, plastic hardware, locks, medical equipment accessories, cosmetics, sanitary products and other industries. Undertake mobile phone connector, automotive, medical, hardware, wire, all kinds of consumer electronic products, sanitary products and other non-standard Automation Equipment R & D project development, to undertake a variety of plastic Hardware Products production line, assembly line, automatic machine manufacturing, design various automation solutions.Effective for the enterprises to solve the problems in high cost, low efficiency and serious quality, recruitment difficulties, labor trouble etc...For all enterprises to save resources, improve efficiency, achieve social harmony and win-win and customer.

Our main products: plastic & Hardware assembling machine, Sanitary Assembly Machine, Automatic locking Screw Machine, spring separating feeder machine, we developed a number of sanitary assembly line has been successfully put into production in the Middle East.

We have experienced technical backbone and a strong engineering team, and provide overseas machine commissioning and overseas training experience and service, make the enterprise production line put into production, we provide technical support and thoughtful pre-sale customer service for customers in the industry field, we will make unremitting efforts to strive for the majority of customer service. Dongguan Rener automation technology limited company's good faith, strength and quality of products recognized by the industry. Welcome friends from all world of life come to visit, guidance and business negotiation

6. Customer Service:
1) Warranty period:1 years (Non-human damage and other factors)
2) Provide logistics, customs service and foreign installation ,commissioning and operator training service for the machine.

After services:
FAQ

1. How long will your engineer reach our factory?
Within one week after machine arrival your factory.

2. How many days will you finish installing & commissioning ?

We will finish installation,commissioning and training within 15-25days.

3. What should we charge for your engineer?

You should charge for the cost of our engineer's visa, air tickets, hotel, food, and also their salary 50USD one day per person.

4. How long is your machine's warranty period?

All our machine have one year guarantee, starting from finished installation.

5. How could we do after one year warranty period?

We also can do service for you, but you need pay salary for my technician 80USD/day.

6. How could we do if the parts broken within warranty?

We would express the free replacement parts during the warranty date.

7. Does your engineer understand English?

Our engineers understand a little English. All of our engineer have more than five years machine installation experience. In addition, they can use body language to communicate with customer.

Pls Note:

Looking for ideal Tap Assembly Line Manufacturer & supplier ? We have a wide selection at great prices to help you get creative. All the Tap Automatic Assembly Line are quality guaranteed. We are China Origin Factory of Tap Assembling Line. If you have any question, please feel free to contact us.

Product Categories : Production Line and Assembly Line > Sanitary Assembly Machine